Javascript disabled.

We use clean, safe Javascript to make our sites easier to navigate. Please consider enabling Javascript for this site.

What kind of Stepper is this?

17 Mar, 2009 by adam in Blog, Processing, Tutorials
Tags: ,

photo-5So I found a great deal on Electronic Goldmine: miniature stepper motors for $1.50 each! (20 steps per revolution, or about 18 degrees.) I bought five. These puppies should be perfect for my new side-project!

My new project is a split-flap display math-learning board game for use in my Dad’s math tutoring business, Mathnaseum. The point of the game will be to teach the little one’s their addition/subtraction/multiplication/division tables in a fun, whimsical way by creating an intelligent automatic flash card system, and an accompanying game that allows kids to play head-t0-head in a battle of arithmatic-mad-science. I couldn’t find flexible split flap display for cheap, and it would take too much modification to bother with modding a flip-clock, so I thought I’d try to make one from scratch.

I want for the game to be as “real world” as possible; this could easily have been a computer game, but kids are bored with computer games. The magic of LCD’s is no longer magic: it’s everyday, it’s humdrum. By making the game mechanical, I’m hoping to intrigue kids, and help foster the idea that people can still make things in this high-tech world! So I’m going old-school: split flaps, literal bells and whistles, and analog inputs; maybe using old typewriter parts. I want it to look like a 1940′s vision of a time-machine.

The idea of a split-flap display is pretty simple. Basically I’ll be creating my own spindle system for each character, and to keep things simple I’ll probably just use one motor per character (which is why I have five of these motors!). The problem for me right now is how ignorant I am about steppers. For my CNC machine project (still in progress), I was able to utilize a clever driver board called the ?Easy Driver? to drive my steppers. Unfortunately I don’t think that will work for this one.

So what do I do? I’m asking the world: how do I make this stepper work? Electronic Goldmine provides a very handy schematic for how to create a stepper driver using parts from their site. Unfortunately, I’m an electronics-o-phobe in rehab, and I really don’t understand this at all. Could someone explain it to me by any chance? The more detail the better: I’m pretty dumb when it comes to this stuff! More info after the break:

goldmine

Here’s a clean PDF version of the scan above, and here’s what the vendor (Electronic Goldmine) has to say about it:

2 phase bi-polar / Quadrature miniature stepper motor. Small 0.8″ diameter x 0.68″ thick stepper motor features a knurled 0.3″L x 0.06″ diameter shaft. Has 5 leads, however we include a schematic of a simple 3 IC driver circuit {uses one 74HC86 IC (G4792A), one 74HC365 IC(G12548) and one 4013 IC (G49999A) that will drive this stepper motor. The 5VDC circuit schematic features a Run/Stop input and reverse direction input. The stepper motor features 20 steps per revolution and is perfect for miniature robots. The stepper motor is brand new precision made with 4 pin female connector on end of 2.8″L leads. Motor and schematic only (no driver components).

Thanks in advance for your help. I’m super appreciative!

Adam

__________________

I just discovered this:

about adam:
Adam O'Hern is an industrial design consultant specializing in visual brand languages, and has designed products ranging from laptops to power tools, classroom toys to bathroom fixtures, and robots to lint rollers. He has published with 3DWorld Magazine, CGTuts+, and Luxology, and works with Josh Mings of SolidSmack.com on EngineerVsDesigner.com.

12 Responses

  1. Jeremy says:

    I’m very interested in split-flap displays. I have plans for building a alpha numeric display with live internet feeds. I’ll be documenting my development, which will take some time I’m sure.

    I found this free PDF download of a patent, if you are making it for a personal project, feel free to download and use. If Tom Lynch plans on manufacturing the metal flaps, I am interested in putting in for that. If enough of us can get in on this, maybe it will be very affordable? Let me know.

    http://www.patentstorm.us/patents/5477630/description.html

    Thank you.

    • adam says:

      I’ve actually got access to a lot of fabrication tools now that I’m teaching at a college with a model shop, so I could definitely make some stuff if we worked out the details.

  2. adam says:

    Thanks a ton for sharing, Tom. I have a renewed interest in this project since my students at Otis are working on a project involving clocks. I have access to a lot of fabrication tools, so I’m going to look into the cost of making a bunch of sheet metal flaps. From there I could either silk-screen, laser etch, or machine various graphics into them. I’ll definitely let you know how it goes. Do you have any photos of your proto, and/or advice for others when building the spindle?

  3. Tom Lynch says:

    Hey just an update for all…

    Solari, Salient and another company i can’t remember all make them, I am in the progress of talking with them but Solari estimated about 40,000 euros for a 140 character display.

    In terms of my own work I have managed to get a 2nd prototype built which worked much better thanks to the addition of stepper, my recommendation is that you use ULN2003 with the stepper as a driver then using the arduino stepper tools to drive it.

    My next project is to get metal flaps manufactured and then silk screen them at uni as the plastic ones keep breaking from stress.

    Let me know your thoughts: me@unknowndomain.co.uk

  4. Andrew says:

    Where can i find more information on the mechanics of a solari display? I have a great idea for a project that uses the flipping motions to create whole images instead of letters.

    ANY help is appreciated.

  5. Mantas says:

    Do you happen to have a link to a professional organization selling split flap displays? I would like to know the cost of a professional model before trying to build my own, but I can not seem to find any.

    Thank You

    • adam says:

      I found a subsidiary of Siemens who makes them for train stations etc, but they charge several hundred dollars PER LETTER, so it’s probably not economical enough for you. Best of luck!

  6. Ryan says:

    Any progress on your display? I’m trying to locate a split-flap display for a similar project.

    Tanks,
    RB

    • adam says:

      Thanks for checking in, Ryan. I’ve been really struggling to do ANYTHING other than work and sleep these days! I really want to get back to this, but realistically I have no idea when I’ll get to it. Let me know if you get something figured out!

      Adam

  7. Tom Lynch says:

    I am trying to do some thing similar I am a graphic design new media student in epsom, uk and my final major project involves interacting computers with APIs such as Twitter to pull out posts. I was considering making a mockup of the thing using a few motors to make it, however the cost may prove to much..

    Why don’t you use an Arduino (arduino.cc) and the motor driver board to drive them, I think it can drive 4/5 steppers when powered externally and the programming is easy peasy and you just follow the simple instructions to build the circuit.

    • adam says:

      Hi Tom:

      You’re exactly right, and actually that’s what I’d originally planned to do, using the same method I used here: http://adam.theoherns.com/2009/01/17/3-axis-arduino/

      Unfortunately there are a couple of constraints: first of all, the cost. Each of the EasyDriver boards costs $15. Secondly, the motors I found are a different type of stepper, and are not compatible with EasyDriver. So they need to be driven manually. This can either be done by building a controller from scratch, or by simply controlling the motors via arduino independently.

      One idea I’ve had recently is to run them in a sort of series, like those LED cubes you see around. Basically daisy-chaining the motors together in such a way that I could control them all using only the pins on the arduino. I haven’t figured out the details yet, but I have a few preliminary ideas. Unfortunately I’ve been too swamped to work on it.

      Let me know how your project goes! I’d love to see it.

Leave a Reply

You must be logged in to post a comment.